The dreaded “ERL” error. These three letters can strike fear into the heart of any Pit Boss pellet grill owner. It appears on the digital control panel, often during a crucial smoking or grilling session, and signals a problem with the temperature reading. But don’t despair! This comprehensive guide will walk you through the steps to diagnose and fix the ERL error, getting you back to grilling those delicious meals in no time.
Understanding the ERL Error Code
The ERL error on a Pit Boss grill essentially means the control board is detecting a temperature reading that is outside of the acceptable range. This could be due to a faulty temperature probe, a problem with the wiring, or even a malfunction in the control board itself. Understanding the possible causes is the first step toward resolving the issue. It’s crucial to rule out simple fixes before jumping to more complex solutions. Often, the issue is simpler than you might initially expect.
What Does ERL Really Mean?
ERL isn’t an acronym for anything specific in the Pit Boss world. It simply denotes an “Error Low Reading.” The control board expects a temperature reading within a certain range. When the temperature probe sends back a value that is too low, or doesn’t send back any value at all, the ERL error is triggered.
When Does the ERL Error Typically Appear?
The ERL error can pop up at various times during the grilling process. You might see it when you first turn on the grill, during the initial startup phase, or even after the grill has been running for a while. Sometimes, it appears intermittently, making diagnosis more challenging. The timing of the error can sometimes provide clues as to the underlying cause.
Diagnosing the Cause of the ERL Error
Finding the root cause of the ERL error requires a methodical approach. Start with the simplest and most common issues and then move on to more complex possibilities. Always ensure the grill is unplugged and completely cool before attempting any repairs or inspections.
Checking the Temperature Probe (RTD Probe)
The temperature probe, also known as the RTD (Resistance Temperature Detector) probe, is the most likely culprit. This probe is responsible for sensing the temperature inside the grill and relaying that information to the control board.
Visual Inspection: Begin by visually inspecting the probe. Look for any signs of damage, such as cracks, breaks, or corrosion. Pay close attention to the wiring connected to the probe. Make sure the wires are securely connected and not frayed or broken.
Cleaning the Probe: A dirty probe can sometimes cause inaccurate readings. Use a clean, dry cloth to wipe down the probe and remove any accumulated grease, soot, or debris. Avoid using harsh chemicals or abrasive cleaners, as these could damage the probe.
Testing the Probe with a Multimeter: If a visual inspection doesn’t reveal any obvious problems, you can test the probe’s resistance using a multimeter.
- Unplug the grill from the power outlet.
- Locate the temperature probe wires connected to the control board.
- Disconnect the probe wires from the control board.
- Set your multimeter to the resistance setting (Ohms – Ω).
- Place the multimeter probes on the two terminals of the temperature probe.
- Compare the resistance reading with the expected value. This value varies depending on the probe and the ambient temperature. Generally, a healthy probe will show a resistance that increases as the temperature rises. Contact Pit Boss customer service or refer to the probe’s documentation for the specific resistance value at a given temperature. If the reading is significantly off or shows an open circuit (infinite resistance), the probe is likely faulty and needs to be replaced.
Inspecting the Wiring and Connections
The wiring connecting the temperature probe to the control board can also be a source of the ERL error. Damage to the wires or loose connections can disrupt the signal and cause the control board to misinterpret the temperature.
Following the Wires: Carefully trace the wires from the temperature probe to the control board. Look for any signs of damage, such as cuts, crimps, or abrasions. Pay close attention to areas where the wires might be exposed to heat or friction.
Checking the Connectors: Inspect the connectors where the wires attach to the temperature probe and the control board. Make sure the connectors are clean, secure, and free of corrosion. If you find any corrosion, clean the connectors with a wire brush or electrical contact cleaner. Ensure the connectors are fully seated and locked in place.
Testing Wire Continuity: Use a multimeter to test the continuity of the wires. This will verify that the wires are not broken or damaged internally.
- Unplug the grill from the power outlet.
- Disconnect the wires from both the temperature probe and the control board.
- Set your multimeter to the continuity setting (usually indicated by a beep symbol).
- Place the multimeter probes on each end of the wire.
- If the multimeter beeps or shows a low resistance reading, the wire has continuity and is good. If the multimeter does not beep or shows a high resistance reading, the wire is broken and needs to be replaced.
Examining the Control Board
The control board is the brain of the Pit Boss grill. It receives the temperature reading from the probe, controls the auger and fan, and displays information on the digital panel. Although less common than probe or wiring issues, a faulty control board can sometimes be the cause of the ERL error.
Visual Inspection: Carefully inspect the control board for any signs of damage, such as burnt components, swollen capacitors, or cracked traces. These are signs that the control board may be malfunctioning.
Checking the Connections: Make sure all the connectors on the control board are securely seated. Reseat all connections to ensure good contact.
Considering Replacement: If you suspect a faulty control board, the best course of action is to replace it. Control boards can be sensitive electronic components, and troubleshooting them requires specialized knowledge and equipment.
Fixing the ERL Error: Step-by-Step Solutions
Once you have diagnosed the cause of the ERL error, you can implement the appropriate fix. Remember to always disconnect the grill from the power outlet before performing any repairs.
Replacing the Temperature Probe
If the temperature probe is faulty, replacing it is the most straightforward solution.
Purchasing a Replacement Probe: Order a replacement temperature probe that is compatible with your Pit Boss grill model. You can purchase a replacement probe from Pit Boss directly or from an authorized retailer.
Installing the New Probe:
- Remove the old temperature probe from the grill.
- Disconnect the wires from the control board.
- Connect the wires from the new temperature probe to the control board, matching the correct terminals.
- Install the new temperature probe in the grill.
- Ensure the probe is properly positioned and securely fastened.
Repairing or Replacing Damaged Wiring
If you find any damaged wiring, you can attempt to repair it or replace it.
Repairing Damaged Wiring: If the damage is minor, you can repair the wiring using electrical tape or heat shrink tubing.
- Cut out the damaged section of the wire.
- Splice the two ends of the wire together using wire connectors or solder.
- Wrap the spliced connection with electrical tape or heat shrink tubing to insulate it.
Replacing Damaged Wiring: If the damage is extensive, it is best to replace the entire wire.
- Disconnect the wire from both the temperature probe and the control board.
- Purchase a new wire of the same gauge and length.
- Connect the new wire to the temperature probe and the control board.
Replacing the Control Board
If the control board is faulty, replacing it is the only reliable solution.
Purchasing a Replacement Control Board: Order a replacement control board that is compatible with your Pit Boss grill model. You can purchase a replacement control board from Pit Boss directly or from an authorized retailer.
Installing the New Control Board:
- Disconnect the grill from the power outlet.
- Carefully remove the old control board from the grill. Take pictures or make notes of the wiring connections to ensure you can reconnect them correctly.
- Disconnect all the wires from the old control board.
- Connect all the wires to the new control board, following your notes or pictures.
- Install the new control board in the grill.
- Ensure the control board is properly positioned and securely fastened.
Addressing Connection Issues
Sometimes, the ERL error can be resolved simply by cleaning and securing the connections between the temperature probe, the wiring, and the control board.
Cleaning Connections: Use a wire brush or electrical contact cleaner to clean any corrosion or debris from the connections.
Securing Connections: Make sure all the connections are fully seated and locked in place. You may need to use pliers to tighten the connectors.
Preventing Future ERL Errors
Once you have fixed the ERL error, you can take steps to prevent it from recurring. Regular maintenance and careful usage can help prolong the life of your Pit Boss grill and minimize the risk of future problems.
Regular Cleaning and Maintenance
Regular cleaning and maintenance are essential for keeping your Pit Boss grill in good working order.
Cleaning the Temperature Probe: Clean the temperature probe regularly to remove any accumulated grease, soot, or debris.
Inspecting the Wiring: Inspect the wiring regularly for any signs of damage.
Cleaning the Grill: Clean the grill regularly to remove any grease or food residue.
Proper Grill Usage
Using your Pit Boss grill properly can also help prevent future ERL errors.
Avoiding Overheating: Avoid overheating the grill, as this can damage the temperature probe and other components.
Using a Grill Cover: Use a grill cover to protect the grill from the elements.
Storing the Grill Properly: Store the grill in a dry place when not in use.
By following these steps, you can effectively troubleshoot and fix the ERL error on your Pit Boss pellet grill, and enjoy many more years of delicious, perfectly cooked meals. Remember to prioritize safety and take your time to diagnose the issue correctly before attempting any repairs. A little patience and attention to detail can go a long way in keeping your grill running smoothly. Remember that the temperature probe is the most common cause of the ERL error, so start your troubleshooting there. If the issue persists, systematically check the wiring and, finally, the control board. With the right approach, you can conquer the ERL error and get back to grilling! It’s also a good idea to consult your Pit Boss owner’s manual for specific troubleshooting tips and warranty information.
What does the ERL error code on my Pit Boss grill actually mean?
The ERL error code on a Pit Boss pellet grill generally indicates a problem with the temperature sensor, often referred to as the RTD (Resistance Temperature Detector) probe. This probe is responsible for measuring the internal temperature of the grill and relaying that information to the control board. When the control board detects an issue with the signal coming from the RTD probe, such as a short circuit, open circuit, or implausible temperature reading, it triggers the ERL error as a safety measure to prevent the grill from malfunctioning or overheating.
Essentially, the grill’s computer is saying it can’t reliably “see” the temperature inside the cooking chamber. This lack of reliable temperature information can lead to uncontrolled heating or failure to maintain the set temperature. Consequently, the grill will likely shut down to prevent potential damage to the grill or your food. Before assuming a faulty probe, consider other potential causes like wiring issues or a damaged control board.
How do I check if the RTD probe is the cause of the ERL error?
The first step in diagnosing a potentially faulty RTD probe is a visual inspection. Carefully examine the probe itself for any signs of physical damage, such as cracks, breaks, or melted areas. Also, check the wiring connecting the probe to the control board. Look for frayed wires, loose connections, or any signs of rodent damage. Disconnect and reconnect the wires to ensure a secure connection.
Beyond the visual inspection, a multimeter can be used to test the probe’s resistance. Consult your Pit Boss grill’s manual or online resources to find the expected resistance range for the RTD probe at room temperature. If the multimeter reading falls significantly outside this range, it suggests the probe is defective and needs replacement. Remember to disconnect the grill from power before performing any electrical testing.
What if the RTD probe seems fine, but I’m still getting the ERL error?
If a multimeter reading suggests the RTD probe is functioning within its expected parameters, the issue might lie in the wiring connecting the probe to the control board. Carefully trace the wires from the probe, ensuring they are not pinched, cut, or exposed to excessive heat. Pay close attention to any connectors or junctions in the wiring, as these are potential points of failure. Use a multimeter to check for continuity along the entire length of the wiring, looking for any breaks or shorts.
Alternatively, the problem could reside within the control board itself. The control board is the brains of the operation, processing information from the RTD probe and controlling the auger and fan. A faulty control board might misinterpret the signal from a perfectly good RTD probe, leading to the ERL error. Before concluding a control board issue, confirm the wiring is good and consider the possibility of a loose connection on the board itself. Replacement of the control board is generally required in this scenario.
Can weather conditions affect the ERL error on my Pit Boss grill?
Extreme weather conditions, particularly high humidity or moisture, can indeed influence the occurrence of the ERL error. Moisture can seep into connections, corrode wiring, or even penetrate the RTD probe itself, leading to inaccurate temperature readings or short circuits. This is more prevalent if the grill is stored outdoors or exposed to rain or snow.
During periods of high humidity, it’s advisable to thoroughly dry all connections and the RTD probe before starting the grill. Consider using a moisture displacement spray on electrical connections. Additionally, ensure proper ventilation around the grill to prevent moisture buildup. Storing the grill under a cover or in a garage during inclement weather can significantly reduce the risk of moisture-related issues.
Is there a way to reset the ERL error code on my Pit Boss grill?
In some cases, a simple reset can clear the ERL error code, especially if the error was triggered by a temporary glitch or a brief interruption in the temperature sensor’s signal. To attempt a reset, first, turn off the grill and unplug it from the power source. Allow it to remain unplugged for at least five to ten minutes. This allows the control board to completely discharge and reset its internal memory.
After the waiting period, plug the grill back in and turn it on. Monitor the display to see if the ERL error reappears. If the error is gone, allow the grill to run through its startup sequence and monitor the temperature readings to ensure they are accurate. Note, however, that a reset will only temporarily clear the error if the underlying problem persists.
What tools do I need to troubleshoot the ERL error?
A basic toolkit for troubleshooting the ERL error on your Pit Boss pellet grill should include a few essential items. First and foremost, a multimeter is crucial for testing the resistance of the RTD probe and checking for continuity in the wiring. A screwdriver set, including both Phillips head and flathead screwdrivers, will be necessary for accessing the control board and other components.
Additionally, wire strippers and crimpers can be helpful for repairing or replacing damaged wiring. A flashlight or headlamp is essential for illuminating hard-to-reach areas inside the grill. Finally, a can of electrical contact cleaner can be useful for cleaning corroded connections and improving signal transmission. Remember to always disconnect the grill from power before working on any electrical components.
When should I contact Pit Boss customer support for help with the ERL error?
If you’ve exhausted all basic troubleshooting steps, such as inspecting the RTD probe, checking the wiring, attempting a reset, and testing components with a multimeter, and the ERL error persists, it’s a strong indication that the problem is beyond your DIY capabilities. Repeatedly attempting to fix the issue without proper knowledge could potentially cause further damage to the grill.
In such cases, contacting Pit Boss customer support is the recommended course of action. Their technical support team possesses specialized knowledge and access to diagnostic tools that can help pinpoint the root cause of the problem. Furthermore, they can advise you on whether a warranty claim is applicable or recommend appropriate replacement parts. Be prepared to provide them with the grill’s model number, serial number, and a detailed description of the troubleshooting steps you’ve already taken.